Posts Tagged

plastic injection molding


Podcast – Scaling Without Bottlenecks

December 30, 2025

Rapid growth and skyrocketing demand sound like a dream for most businesses, but it can quickly become a nightmare if production can’t keep up. We uploaded our New Berlin Plastics growth strategy for scaling without bottlenecks and then asked Google’s NotebookLM to generate a podcast for our customers’ listening enjoyment. Listen to the podcast now!…

OEMs Mitigate Risk by Onshoring Custom Plastic Injection Molding

April 30, 2025

Manufacturers who rely on injection molded plastic components can’t afford having their production lines go down because a partner fails to deliver on time. That’s why the most successful supplier selection teams regularly evaluate all risks in their supply chain and weigh them against the benefits their suppliers provide. In the past, offshoring injection molding…

Making Complex Geometry Parts with Advanced Injection Molding Technology

June 12, 2024

Not long ago, there were limited options for making plastic parts that have complex geometries. A common method was CNC machining, which can be expensive and slow. Plastic injection molding is a much faster and cost-effective way to make parts, but those with intricate designs can cause quality and processing challenges. However, New Berlin Plastics…

Why plastic? The leading advantages of metal-to-plastic conversions

April 5, 2023

Numerous industries including healthcare, electronics, industrial, and automotive have relied on metal for many years to produce the parts and components that go into their finished products. While that is still true, many manufacturers are turning to thermoplastic resins as their continued evolution makes them practical for many metal to plastic conversion opportunities. Why are…

We’re growing to serve you (a sneak peek at building 2)

December 13, 2022

In recent months we’ve told you about our new building which we purchased earlier this year to stay one step ahead of growing demand from our customers. It’s a key part of the future of New Berlin Plastics. Now it’s time for a little show and tell! We recently shot a brief video tour of…

Medical Device Summit Signals Expanded NBP Services

June 29, 2022

As part of its growth plans, New Berlin Plastics is making a major commitment to expand its plastic injection molding services to the medical device market.  To support this effort, two members of our business development staff recently participated in the Marcus Evans Medical Device Manufacturing & R&D Summit in Las Vegas. This invitation-only event…

Phu Tran: A Lifetime of Dedication to New Berlin Plastics

April 21, 2022

In this age of the Great Resignation, when people are quitting and changing jobs in record numbers, it’s hard to find people who have dedicated their working lives to one company.  Phu Tran, who has worked in a variety of roles at New Berlin Plastics for 45 years, is one of those dedicated souls. He…

Beyond PPAP: How NBP streamlines the project launch process

January 21, 2022

While the Production Part Approval Process (PPAP) is a common method injection molders use to ensure a new part meets expectations, New Berlin Plastics takes additional steps to streamline the entire project launch process.  These extra steps provide efficiencies that often result in parts being approved and moved into production faster, saving time and cost…

Evolving medical device needs drive part design changes

May 13, 2021

As the demand for medical devices continues to grow, OEMs are under pressure to design more robust, reliable, and versatile devices at a reasonable cost. Injection-molded plastic has become increasingly popular for housings, brackets, and small parts on monitors and other out-of-body devices.  But several trends are placing increasing demands on plastics in hospitals and…

The importance of expert analysis in mold flow simulations

February 26, 2021

Many parts manufacturers think of mold flow analysis as just another box to check in the process of developing a new plastic part. They rely on the software to generate and provide insights, or potentially, confirmation bias. However, without experienced professionals interpreting the data and using it to drive design choices, it has limited value. …

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