Medical Device Molding

Welcome to our Medical Device Resource Center. Its focus is to help you better understand the qualities and capabilities that make New Berlin Plastics an excellent partner for your plastic injection molding needs.

We’ve made a major commitment to expand our plastic injection molding services to the medical device industry. As of February 2024, we are ISO 13485:2016 certified, and you can view our certification here. This is in addition to our ISO 9001:2015 certification that we have had for many years.

We are a financially stable, high-performance supplier of exceptional quality parts serving a broad range of OEMs. For years, we’ve been producing tight-tolerance, complex parts that are very similar to those used in medical devices. We’re well-positioned to support this industry space.

We apply people, process, and technology to consistently meet or exceed our customers’ expectations. We deliver on-time project launches and unmatched part quality for some of the world’s most notable companies and brands.

We have a significant amount of experience producing parts like the ones used in out-of-body medical devices. That’s why we’d love to learn more about your needs and how we can support your organization.

Our Expertise

Relevant Applications

New Berlin Plastics has expertise in applications of injection-molded plastic parts in a variety of industries that are very similar to those of the medical industry, including:

Front and back housings
LCD carriers
Circuit board carriers
USB housings
Wi-fi housings
Pad printing

Advanced Expertise

Scientific injection molding
Class A cosmetic surfaces
Highly-engineered resins for specialty applications
Tight tolerances for mating parts and assembly requirements
Overmolding
Insert molding
Process-driven production (APQP)
Resins we already mold are also used in medical applications

Relevant Parts

These parts have design and physical characteristics that are similar to the types of injection-molded parts used in out-of-body medical devices.

Fan Housing

Tight tolerance housing for an engine fan on industry leader’s consumer lawn care product.

Mask Body

Mask body for an N95-style filtration device. Soft-touch overmolding provides a snug and comfortable fit for the user. Produced in cooperation with a major OEM.

Controls Cover

Cosmetic cover for a major OEM’s control interface.

Housing Cover

Cosmetic cover with a window allowing for a simple systems check without opening the device. Produced for an assembly for an industry-leading OEM.

Joystick Interface

Part of a housing assembly for an industry-leading OEM’s joystick control interface.

Switch Rocker

A precision rocker that is part of a control interface for an off-road vehicle console. Produced for an industry-leading OEM.

Controls Knob

Cosmetic, tight tolerance, control knob with an insert-molded post to improve structural integrity. Part of an interface for a system built by an industry-leading OEM.

Console Cover

Large console cover, with complex pad printing, used in an industry-leading OEM’s off-road vehicle application. Protects the electronics in the cab while providing access to the user interface and improving information accessibility.