Our proven processes increase your
Speed to Market

Everything we do at New Berlin Plastics is process driven. It's how we meet deadlines, produce consistently fault-free parts, and earn repeat business. Our proven processes create order out of the chaos of new product launches.

Why Choose Us?

Scientific injection molding

Our tightly controlled scientific injection molding practices raise our services to the highest level of precision and allow us to create parts, simple or complex, in a repeatable and dependable way.  

Our process: LaunchLogic

Our process, LaunchLogic, can revolutionize your next project launch. The result is a 98% on-time launch track record, achieved over 100 simultaneous open customer projects.
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Experts

Our knowledge and understanding of engineering, plastics, and mold-building allows us to manage our overall process and quickly succeed in the creation of your products. 

What We Do

Automatic Robot Arm

Automation

Molding Automation

Automation is key to New Berlin Plastics’ success. When we work with customers to develop and launch a project, automation plays a vital role in ensuring we are providing the best possible value.

Mold flow

Mold Flow Analysis

Design through mold flow analysis

Mold Flow Analysis is the science of simulating a resin’s flow into a mold and the conditions that may arise during production. This predictive process can uncover part and mold design issues and allow corrective action before mold production begins

Design assistance

Design Assistance

From simple to complex

New Berlin Plastics focuses on design for manufacturability. Whether your part design is a simple housing, highly engineered component, or a cosmetic cover we will ensure your part and mold design provide you the best product possible. 

Learn why we're a trusted supplier of blue-chip companies everywhere

Because many companies are still restricting employee travel, we've decided to bring our facility tour and capabilities overview to you - in this new 5-minute video!

Our Commitment To Quality

We are continually raising our standards

Proud Members of these Associations

Leadership Team

Chief Financial Officer
Vice President Sales

Who We Are

Goals
  • Pursuing growth in the injection molding industry
  • Continuous improvement in our processes, products, and people
  • Implementing new technology
  • Ethically conducting business and maintaining strong principles
Our Mission and Vision

Mission: To understand the necessary qualities that create success for our stakeholders; boldly deploy new ideas and increase our effectiveness to provide value.

Vision: To be the best choice for our employees, customers and suppliers.

Our Values

Fulfill your obligations and accept responsibility for your own actions. Find opportunities to improve oneself for the good of the group.

Rely upon the golden rule; how we consider others reflects upon each of us, both personally and as a professional organization.

Put the needs of your team before your own. Selfless service leads to organizational teamwork and encompasses discipline, self-control, and faith in the system.

Do what is right, legally and morally. Be willing to do what is right even when no one is looking. It is our "moral compass" and inner voice.

Live up to all these values.

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Monthly, game changing trends and analysis to your email.

Recent Blogs

Production floor improvements translate into customer advantage

July 22, 2021

New Berlin Plastics has been taking aggressive measures to prepare for growth over the past few years. In the last eight months, the company has expanded its production floor to significantly increase its capabilities, capacity, and efficiency.   As a result, we can produce a higher volume and wider variety of parts at a very…

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Outsourced secondary services save OEMs time, cost, and hassle

June 29, 2021

When injection molded parts require secondary services after molding, such as decorating and assembly, OEMs have several options – create a work center internally, outsource those tasks to multiple suppliers, or have the injection molder do it for you. In each scenario, there are varying levels of costs and supplier requirements to manage. New Berlin…

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How NBP helped two OEMs overcome material and component shortages

June 1, 2021

OEMs are struggling to keep production lines running and new product launches on schedule due to the perfect storm of material shortages and congested freight lines on land and at sea. To take advantage of increasing consumer demands, OEMs are trying to ramp up quickly. However, when critical materials and components aren’t available, the situation…

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Evolving medical device needs drive part design changes

May 13, 2021

As the demand for medical devices continues to grow, OEMs are under pressure to design more robust, reliable, and versatile devices at a reasonable cost. Injection-molded plastic has become increasingly popular for housings, brackets, and small parts on monitors and other out-of-body devices.  But several trends are placing increasing demands on plastics in hospitals and…

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12 rules of thumb for successful part design

May 4, 2021

Designing parts for plastic injection molding requires a delicate balance of functionality, quality, and cost. Fortunately, part designers, molders, and material providers have distilled many years of experience into a set of design guidelines. These rules of thumb lead to higher quality parts that are easier to produce. Most importantly, they can help you to…

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OEMs and molders seek creative solutions during resin shortage

April 7, 2021

A global pandemic, extreme cold weather in Texas, surging consumer demand and clogged transportation systems have combined to create a chaotic situation in the plastic resin market. Supplies of many resins are desperately low, and other raw materials used for molding plastic parts, such as metals and glass, are also in short supply.  With so…

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The importance of expert analysis in mold flow simulations

February 26, 2021

Many parts manufacturers think of mold flow analysis as just another box to check in the process of developing a new plastic part. They rely on the software to generate and provide insights, or potentially, confirmation bias. However, without experienced professionals interpreting the data and using it to drive design choices, it has limited value. …

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Stability in uncertain times

January 25, 2021

Despite the pandemic, New Berlin Plastics expanded in 2020 and is poised for additional growth in 2021. When the COVID-19 pandemic first hit the United States, many companies held back on making investments because of fear and uncertainty. However, that wasn’t the case at New Berlin Plastics. We reinvested in our business, grew in 2020,…

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How traditional injection molding processes create uncontrolled risk

November 17, 2020

Traditional methods of plastic injection molding rely on process development based on machine inputs. This means that an injection molder must trust that the settings they are entering on the machine are being reflected accurately in the actual process. The problem with this informal method is that it often introduces uncontrolled risk in terms of…

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Avoid molders who rely on tribal knowledge

November 10, 2020

How important is effective knowledge management in a high-performance injection molding operation? More important than you may think. It can have a big impact on part quality and risk reduction. Here’s an inside look at New Berlin Plastics’ sophisticated approach to knowledge management.

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Monitoring machine-independent variables ensures consistent part quality

October 13, 2020

It’s an OEM’s worst nightmare: a bad batch of parts brings the assembly line to a standstill, causing expensive downtime and delaying the delivery of finished products and sales. With the complexity of raw plastic materials and multiple variables in the molding process, there’s always a possibility that out-of-spec plastic parts can make it through…

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The deep connection between training and molding excellence

September 22, 2020

One of the secrets to New Berlin Plastics’ exceptional track record of part quality is our deep commitment to training. It enables us to deploy state-of-the-art technologies like robotics, end-of-arm tooling, and automation efficiently and effectively. That, in turn, empowers us to deliver high-quality parts to our customers at competitive prices. In recent years, as…

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