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The Top 6 Methods for Increasing Energy Efficiency During Injection Molding
Injection molding is a versatile manufacturing method that can help save money and deliver a higher product value to customers, and it’s used in the production of a huge variety of products and parts. One fact about injection molding that most people aren’t aware of is that electricity accounts for 90% of the operating costs…
New Berlin Plastics Adds Specialized Injection Molding Machinery
New Berlin Plastics is more than just injection molding. They keep in mind their customers’ business objectives, all while providing them with various methods of custom injection molding, as well as comprehensive, value-added services. New Berlin Plastics serves a diversified portfolio of OEM market segments. New Berlin Plastics came across a new challenge. They noticed…
NBP @ NPE
New Berlin Plastics once again sent delegates to the International Plastics Showcase hosted this year in Orlando, Florida. This year’s event was attended by more than 60,000 professionals from over 100 countries and 20,000 unique buying companies totaling $100 billion dollars of buying power. This year there were many exciting technologies and advances in the…
Catch and Pawl
PartCatch and Pawl Abstract Through automation of the production operation of Strattec’s Catch and Pawl numerous benefits were achieved: stable cycle time, removal of human error, a highly repeatable process, and a competitive price. Key Points Throughout this project New Berlin Plastics: Implemented a complicated automation system Created an incredibly stable cycle through automation Established…
Tiger Latch Handle
Part: Tiger Latch Handle AbstractA global automotive supplier approached New Berlin Plastics when it needed an innovative manufacturing solution. The Tiger Latch Handle was destined for a major marine engine manufacturer, therefore our customer required a molder that had experience producing paint-ready surfaces and could quickly move the design from concept to production. Our customer-focused team…
Aston Martin ECU
Part: Aston Martin ECU Exterior Shell, Lens Battery Cover, and Bezel Abstract Two grand isn’t unheard of for jewelry, but when the jewelry is your car key the price might raise some eyebrows. Aston Martin unveiled a new DBS line in 2007 (original line 1967-1972) and weren’t shy about pulling out all the stops. The ECU…
Cable Tie Tension Knob
Part: Cable Tie Tension KnobAbstractAs a leading global manufacturer of systems and solutions to manage and identify wire, cable, and components, our customer approached us when they encountered a design dilemma while developing an innovative cable tie tool that allowed for tension adjustment via a control knob. What would be the best way to achieve a…
eDart
New Berlin Plastics invested in the eDart as part of our ever-evolving scientific injection molding practice. The eDart allows us to collect vast amounts of data during machine cycle which is then analyzed to create data-driven procedures that lead to consistent and reliable production. Some of the benefits include: Verifying whether the right processes are…
Demand Management Team
In September of 2013 New Berlin Plastics implemented the Demand Management Team, comprised of Director of Manufacturing, Purchasing Manager, and Demand Manager, as part of a major organizational restructuring. The team provides comprehensive coordination of the customer demand, material sourcing, manufacturing, and shipping chain to create efficient product flow that optimizes material purchasing, manufacturing, customer…
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