Plastic injection molding has plenty of benefits when compared to its other manufacturing counterparts. Injection molding is quick, accurate, resourceful, and costs less, making it an excellent option for any company. Leveraging injection molding can have quite the positive impact on your business, and having the right partner is key; here are 6 reasons why.
It’s important to choose an injection molding company that offers multiple injection molding processes; this helps to guarantee that you’ll get the best process for your parts. Whether in terms of plain injection molding, structural foam molding, gas assist molding, insert molding, or over-molding, each process has its own pros and cons that can make it the perfect fit for specific products. A skilled partner can help you choose the best process for the optimum results.
Plastics partners can save you time and effort by telling you what’s possible and what’s ideal from a manufacturing standpoint—right from the beginning of the design process. Starting with production in mind will help simplify and streamline your design for the benefit of both your budget and your team.
Custom Mold Manufacturing
Having a partnership with experienced tool engineers can help you create the optimal mold design and the best development process. They can look at a project from all angles and work to conclude the best methods for creating part features, holes, recessed features, windows, and inserts. Making these decisions when initially designing a mold can reduce the number of additional steps which could be needed later on in the manufacturing process.
Your product will most likely require some sort of finishing, whether this would be pad printing, ultrasonic insertion, hot stamping, painting, or EMI/RFI shielding. The most optimal production process will be with a partner capable of including finishing operations in the same location as production operations, taking days or even weeks off of the total amount of time required for manufacturing.
It’s also important to choose a partner with the ability to economically source materials and components from qualified suppliers, which increases savings on materials while also decreasing supply chain risk. Complete assembly at one location can save costs for shipping and assembly as well.
Total Quality Management
Working with a company that specializes in plastics can bring you to optimum efficiency and profit without reducing the quality of your products. Experienced engineers at the right partner follow all standard testing methodologies, including FMEA methods, and use the correct test equipment for part qualifications.
It’s clear; the right injection molding partner is critical to market (and overall) success. That perfect molding partner exists, and it’s New Berlin Plastics. New Berlin partners offer OEMs to provide high-quality, high-efficiency products from a single source. It offers multiple engineering services to help your company out at any stage of your manufacturing process, from design assistance to mold flow analysis and prototyping. New Berlin Plastics is the embodiment of all the benefits and factors of the excellent injection molding partner.