Posts Tagged 'Scientific Injection Molding'


How traditional injection molding processes create uncontrolled risk

November 17, 2020
How Traditional Injection Molding Processes Create Uncontrolled Risk

Traditional methods of plastic injection molding rely on process development based on machine inputs. This means that an injection molder must trust that the settings they are entering on the machine are being reflected accurately in the actual process. The problem with this informal method is that it often introduces uncontrolled risk in terms of…

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Monitoring machine-independent variables ensures consistent part quality

October 13, 2020
Monitoring Machine Independent Variables Ensures Consistent Part Quality

It’s an OEM’s worst nightmare: a bad batch of parts brings the assembly line to a standstill, causing expensive downtime and delaying the delivery of finished products and sales. With the complexity of raw plastic materials and multiple variables in the molding process, there’s always a possibility that out-of-spec plastic parts can make it through…

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An enhanced approach to Scientific Injection Molding

September 10, 2019
Scientific image 2

Scientific Injection Molding is a powerful, data-driven approach for optimizing the production of plastic injection molded parts. But it can only be truly effective when it is backed by robust processes and strategies for analyzing and using data collected during the molding process. In this article, we’ll take a closer look at how New Berlin…

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Key components of a well-developed scientific injection molding process

July 15, 2019
Key Components Of An Effective Scientific Injection Molding (SIM) Process

Scientific injection molding (SIM) is a systematic process of evaluating a polymer’s viscous flow and solidification in a molded design to maximize physical properties and dimensional stability. This process is ideal for complex plastic parts but can be applied to any molding project. Our informative eGuide examines the benefits scientific injection molding, outlines the five…

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eDart

September 4, 2014
Edart new

New Berlin Plastics invested in the eDart as part of our ever-evolving scientific injection molding practice. The eDart allows us to collect vast amounts of data during machine cycle which is then analyzed to create data-driven procedures that lead to consistent and reliable production. Some of the benefits include: Verifying whether the right processes are…

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